INFRASTRUCTURE

MD-Lab Infrastructure

Equipment for Design, Manufacturing, Metrology and Testing

The Machine Elements & Mechanical Design Laboratory combines polymer additive manufacturing, precision metrology, workshop machinery, dedicated test rigs and simulation tools for research, teaching and collaborative engineering work.

FDM printers in the MD-Lab Coordinate measuring machine workspace OKUMA CNC machining center Wet clutch open-state test rig

Additive Manufacturing & Prototyping

Polymer 3D printing infrastructure for functional prototypes, teaching demonstrators, experimental fixtures and small-scale validation hardware.

Elegoo Neptune, Elegoo Centauri Carbon and BambuLab P1S FDM printers

FDM / FFF Printer Cluster

Current desktop polymer printing setup including Elegoo Neptune 4 MAX, Elegoo Centauri Carbon and BambuLab P1S for rapid fabrication of prototypes, mechanisms and lab fixtures.

  • FDM / FFF
  • PLA / ABS / PETG
  • BambuLab P1S: 256 x 256 x 256 mm
Elegoo Saturn 4 Ultra resin printer and Mercury Plus curing station

Resin Printing & Post-Processing

High-detail resin printing and finishing setup for small precision components, visual models and experimental demonstrators, alongside the documented Anycubic Photon and Nobel Advanced resin systems.

  • Elegoo Saturn 4 Ultra 16K
  • Mercury Plus V2.0
  • DLP / SLA resin printing
Stratasys Fortus 360mc printer

Stratasys Fortus 360mc

Engineering FDM printer used for robust ABS components and additive-manufactured prototypes.

  • FDM
  • 355 x 254 x 254 mm
  • ABSplus P430
Custom 3-axis router for prototypes and molds

Custom 3-Axis Router

Small-scale routing platform for rapid-prototyping components, molds and laboratory manufacturing tasks.

  • 3-axis routing
  • Prototype molds
  • RP support

Metrology & Reverse Engineering

Coordinate measurement, probing and portable reverse-engineering tools for dimensional inspection and validation of manufactured parts.

DEA Global coordinate measuring machine

DEA Global 071005 CMM

Coordinate Measuring Machine for precision three-dimensional inspection, dimensional verification and reverse-engineering workflows.

  • 700 x 1000 x 500 mm
  • ±6 µm accuracy
DEA Brown and Sharpe Mistral CMM inspecting a mechanical assembly

DEA Brown & Sharpe Mistral CMM

Coordinate measuring machine for dimensional inspection and reverse-engineering tasks.

  • Renishaw PH10M/TP200 head
  • 700 x 700 x 500 mm
Renishaw TP20 probe system

Renishaw TP20 Probe System

Touch-trigger probe modules for CMM measurement tasks requiring repeatable contact inspection across multiple sensing directions.

  • 5 sensing directions
  • 0.35 µm repeatability
  • ±1 µm module changing
FARO portable coordinate measuring arm

FARO Portable CMM Arms

Portable coordinate measurement for contact and non-contact reverse engineering, including laser camera workflows.

  • 2 portable CMMs
  • 6 DOF
  • 2.8 m work sphere
Conventional metrological equipment

Conventional Metrological Equipment

General-purpose metrology equipment for workshop checks, dimensional inspection and support of prototype validation workflows.

  • Dimensional checks
  • Workshop metrology
  • Inspection support

Mechanical Workshop

Machining and workshop infrastructure for prototype construction, fixture manufacturing and laboratory test-rig support.

OKUMA MX-45VAE machining center

OKUMA MX-45VAE CNC Center

Three-axis CNC machining center used for precision components, tooling and laboratory mechanism fabrication.

  • 3-axis CNC
  • Machining center
  • Prototype parts
Charmilles NC EDM machine

Charmilles NC EDM

Sink EDM capability for precision cavities, tooling details and workshop fabrication tasks requiring contactless material removal.

  • EDM
  • Charmilles NC
  • Sink erosion
Workshop lathe and machine table

Workshop Machine Tools

Conventional lathe, milling, drilling, planing and metrology tools supporting day-to-day laboratory manufacturing.

  • TOS lathe
  • TOS milling
  • Drilling & metrology

Dynamics Testing & Instrumentation

Vibration excitation, response measurement and data-acquisition infrastructure for dynamic characterization, modal testing and experimental validation.

Auxiliary fixture mounted on the DERRITRON vibration source

DERRITRON VP 25M Electromagnetic Vibrator

Electromagnetic vibration source used for controlled forced-vibration testing, including resonance-curve measurements and fixture-based dynamic characterization of materials and mechanical components.

  • DERRITRON VP 25M
  • Forced vibration
  • DIN EN ISO 6721 workflows
  • Fixture integration
DERRITRON control panel and data acquisition system

Data Acquisition & Sensor Systems

Instrumentation chain for vibration, acoustic, force, thermal and AE measurements, supporting repeatable signal capture, LabVIEW-based control and post-processing.

  • 2 NI PXI systems
  • 2 NI cRIO systems
  • Baker EXP3000
  • 20 IEPE accelerometers
  • 6 IEPE microphones
  • 30 capacitive microphones
  • 1 AE sensor
  • 1 laser vibrometer
  • 4 force sensors
  • 1 thermal imaging camera

Test Rigs & Experimental Systems

Purpose-built rigs for clutch operation, gear testing, dynamic response measurements and laboratory-scale experimental validation.

Open-state wet clutch test rig

Open-State Wet Clutch Test Rig

Experimental rig for disengaged clutch operation, drag-torque measurement and visual oil-air flow observation between stationary and rotating discs.

  • Drag torque
  • High-speed imaging
  • Grooved disc studies
Engagement wet clutch test rig

Wet Clutch Engagement Rig

Scaled SAE #2-inspired setup for studying clutch engagement response, torque transfer, relative angular speed and actuator force.

  • SAE #2 scaled rig
  • Torque response
  • Actuator force
FZG-type gear test rig model

FZG-Type Gear Test Rig

Gear testing infrastructure for studying power-transmission components, contact behavior and rig-based validation.

  • Gear testing
  • Transmission research
  • Experimental validation
Goulder-Mikron double-flank gear roll testing setup

Goulder-Mikron Double-Flank Gear Tester

Double-flank gear roll testing setup for evaluating gear composite deviations, inspection workflows and experimental validation of gear-contact behavior.

  • Goulder-Mikron
  • Double-flank testing
  • Gear inspection
Photoelasticity experimental setup

Photoelasticity Setup

Experimental photoelasticity apparatus for qualitative stress-field visualization and component-level studies in machine element teaching and research.

  • Photoelasticity
  • Stress visualization
  • Component studies